Voyage to Darkness Continues

Well, onwards and upwards. The ebonized bowl is coming along slowly but surely. Now the outside has several coats of ebony the inside is starting to come along. As you can see, there are still areas that need covering. We have had humid and rainy days which greatly increases the drying time. So, we have to wait longer for every new layer. Traditionally lacquering is referred to "Japanese Lacquer" which comes from many many (possibly hundreds) of layers of lacquer from the lacquer tree. This website shows how the Asian process is done: http://www.urushi-kobo.com/process.html. As we go along, our ebonizing liquid is made from a stain and pigments. There is some minor finish layers included in the commercial stain we are using. Once the color is clear and black, we will be adding the proper finish layers of clear shellac and polyacrylic. This combination has proven to be optimal under the additional pressures of the shave bowl which is often wet. In general, finishes are not made to withstand being in water. We have also finished some really beautiful Shave Brushes in wenge, purpleheart and mahogany.

Paint the Rainbow!

Tops and their finished look

After matching the tops and their handles with color, then at least two coats of shellac.  In between each coat you have to sand the layers to make sure there aren't any bumps.

Shellac is frowned upon currently because it reacts to water.  Think about the white rings on your grandmother's table.  BUT and this is HUGE shellac as a base coat provides great build or depth of color in the finish. 

What does that mean?  Depth of finish creates more refractive light to see the wood.  Or, it looks better. 

We use a poly as a top coat to protect against water and many other solvents like alcohol.  Solvents - dissolve finish.  Shellac is based in alcohol so if rubbing alcohol spills on it - it gets gooey and smudgey and basically ruins your day.

The is the bare handle                                                 Handle with color on it

 

 

 

In the last photo you can see how the colors blend into the bowl and look like a matching piece.  Some of the intensity is lost with applying another coat of shellac, snading that down with 600 grit sand paper and proceeding with the poly coats of finish.